The Upcycling Journey: From Used Plastic Shells to New Chairs

Transforming Discarded Plastics into Premium Furniture Components with Precision and Purpose.

Among Our Clients

Step 1: Collection of Used Plastic Shells

Our sustainable journey begins with your valuable contribution. We gather used plastic shells from our clients, a crucial first step in the upcycling process. These shells, once destined for disposal, are now en route to a new life, transported to our warehouse for transformation

Step 2: Sorting and Cleaning

Upon arrival, each shell is meticulously sorted and rigorously cleaned. This essential stage ensures that only the best quality materials are chosen for recycling, setting the foundation for premium upcycled products. It’s a process where precision meets responsibility.

Step 3: Grinding Down the Plastic

Transforming the old into new, the shells are ground down into finer, manageable pieces. This crucial step is where the old chairs begin their metamorphosis, breaking down the past to pave the way for a sustainable future.

Step 4: Recycling and Material Preparation

Our specialized recycling process then takes over, where the ground plastic is carefully prepared in the extrution line to become part of innovative, sustainable products. This stage is where technology and eco-consciousness converge to create a greener tomorrow.

Step 5: Manufacturing New Chairs

With a commitment to sustainability, this recycled material becomes the cornerstone of our new chair designs. Each piece of recycled plastic finds its place in crafting eco-friendly, stylish, and durable chairs that carry the legacy of their predecessors.

Step 6: Quality Check and Finishing Touches

Quality is paramount in our journey. Each newly crafted chair undergoes stringent quality checks, ensuring they not only meet but exceed our high standards. These finishing touches are testament to our dedication to excellence and sustainability.

Step 7: Ready for Sale

Completing their transformation, our upcycled chairs are now ready for their new homes. They stand as a symbol of sustainable innovation, ready to delight customers while contributing positively to the environment. This is the beauty of upcycling – old becomes new, waste turns into wonder.

Case Studies

Full Chair Development

From a mere idea to a market-ready chair, see how we transformed a client's vision into a tangible, sellable product.

Injection Moulding

We offer Injection Moulding for the furniture industry and we have extensive knowledge in how to incorporate sustainability into your furniture production. Click the icon to read more.

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About Scancastor

ScanCastor A / S is a supplier of parts and components to mainly the furniture industry. We supply standard components directly from our large warehouse in Toreby on Lolland, but also help many of our customers with everything from design, development, construction, production and suplly chain solutions of new products.

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