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In the dynamic world of furniture manufacturing, injection molding stands as a beacon of innovation and precision. At ScanCastor, we’ve harnessed this technique to its fullest potential, specifically tailoring our approach for the unique demands of the furniture industry. We have also developed a state of the art recycling plant that can produce furniture components in recycled material.
Injection Moulding, Insert Moulding, Overmoulding
Starts at 14 business days
Rapid Tooling: recommended for 100-10,000 parts / Production Tooling: recommended for over 10,000 parts
Plastics and resins
Single, multi-cavity, and family moulds; 50 to 1,500+ press tonnage; side actions including hand-loaded cores
± 0.1 mm when machining the mold and an additional ± 0.05 mm when calculating for shrink rate
±0.1 mm or less
Tighter tolerances can be requested and may increase the cost of tooling because of additional sampling and grooming.
Steel (tool steel, carbon steel) and aluminum; Production grades range from Class 105, a prototype mold, to Class 101, an extremely high production mould.
We offer precise and fast turnaround time for prototypes and finished projects
Ideal for the production starting from 100 parts.
Vast materials selection allows you to get the desired strength and surface quality.
Our QA department performs strong quality assurance.
|
Mould class |
Cycles |
Production level |
Mould base | Minimum hardness (BHN) | Description |
|---|---|---|---|---|---|
|
101 |
>1 million |
High |
Heat-treated stainless steel |
280 |
Fast cycle times and very high production rate |
|
102 |
<1 million |
Medium-High |
Heat-treated tool steel |
280 |
Good for parts with abrasive materials and tight tolerances |
|
103 |
<50,000 |
Medium |
P20 Steel |
165 |
Widely used for low to medium production parts
|
|
104 |
<10,000 |
Low |
Mild steel, aluminium, or alloys |
<165 |
Good for limited-production parts especially with non-abrasive materials |
|
105 |
<500 |
Very low |
Soft aluminum, epoxy, cast materials |
<165 |
Mostly used for prototype production |
Scancastor has dedicated a lot of time and energy into developing their own recycled plastic material. We have a lot of experience in developing furniture components in recycled material aswell. Click the icon to read more about Scancasor's Recycled Plastic Material.
After a consultation we discuss terms and start the process.
We perform design-for-manufacturability analysis and prepare your quote
After mold design approval, we start manufacturing the tool.
We produce samples, perform QA, and send the samples to you.
After approval of the samples, the large batch production is kicked-off.
Your parts are delivered to you.
Furniture solutions for the global market.
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